The manual also includes information on assembly drawing with beltroller layout, parts list bom, reducer manual, motor manual, safety sheets and warranty. Only trained personnel shall perform maintenance functions. Installation and maintenance manual ammeraal beltech. Please note that these manuals contain operating information, service parts diagrams, maintenance procedures, and. Provide proper tracking for belt conveyors belt conveyors have unique maintenance issues. Top 10 preventative maintenance tips for product handling. The manual also includes information on assembly drawing with belt roller layout, parts list bom, reducer manual, motor manual, safety sheets and warranty. Conveyor belt tensioning position belt tracking cam against the slide bar while making sure groove is correctly oriented.
Only trained personnel should track a conveyor belt which must be done while conveyor is in operation. Check for materials jammed between the belt and conveyor structure. Available in a wide range of lengths and widths to meet your specific needs. Failure to comply with the instructions and warnings contained in this manual, and the. When maintenance is completed, only authorized personnel shall be permitted to start conveyor following maintenance or other emergency. Section 8 table and accessory parts quick reference.
Conveyor installation and maintenance manual 600 s. Click on your language below to download our engineering manualproduct guide. Provide the tensile strength necessary to move the loaded belt. O box 63 marshalltown 07 tel 7 03 4000 ax 7 03 450 email salesbrelkocom web brelkocom. Electrical power must be turned off and locked tagged out following your companys machine specific procedures when servicing the conveyor to prevent accidental restarting by other persons or. Installation and maintenance manual page 3 safety guidelines for our conveyor belts as a standard, our conveyor belts are designed with particular attention to safety unnecessary hazards have to be avoided when handling and using conveyor belts for this reason, many design features have deliberately been selected. This maintenance manual contains dire ctions for the standard components sold through the flexlink main catalogue, for conveyor systems xs, xl, xm, xh, xk, and xb unless otherwise stated. Conveyor belts generally are composed of three main components. The split belt models allow two different cook durations belt. Brelko design and manufacture conveyor belt cleaning equipment for a troublefree fl ow of. If belt conveyor pulleys are adjusted during installation or maintenance, nip point guard at drive end on end drive unit must. Visually inspect all external electrical connections. Backup tube or channel the backup tube or channel is a part of the conveyor frame.
Keep all loose clothing, hands, body parts and hair away from moving equipment, rotating shafts, belts. When conveyors are used in conjunction with other equipment or as part of a multiple conveyor. Light duty pusher high speed pusher overhead pushoff. Scribd is the worlds largest social reading and publishing site. The layout of this manual and its easy approach to belt design will be readily followed by belt design engineers. Standing on a conveyor or transporting people is prohibited. The conveyor system has been designed in such a way, that it can be used and maintained in a safe way. Never connect belt conveyors directly to gravity conveyors, machinery or fixtures without using connector brackets with pop out roller. For belt tracking or listening for bearing noise, never touch a moving belt, roller, pulley, or bearing. This manual is designed for operator personnel who have a substantial knowledge of mechanical operations and who have basic knowledge of typical mechanical operations. It runs the length of the frame and provides additional stiffness to the frame assembly. All of hytrols powered conveyors have an installation and maintenance manual to help identify common replacement parts with exploded views, installation help and routine maintenance advice.
Introduction the scope of this manual is to provide guidance for imas conveyor users on the field of handling, installation and maintenance of conveyor belting. This phenomenon results in internal agitation to the material on belt and therefore the materials external faces assume inclination at surcharge angle. Conveyor systems xs, xl, xm, xh, xk, xb maintenance. Construction and maintenance of belt conveyors for coal. Do not perform maintenance while the conveyor is operating. Before maintenance operations are performed, shut conveyor off and lock out power source to prevent unauthorized startup. Enclosed belt conveyor v2 march 8, 2019 5 general introduction this manual is intended to provide basic information regarding the general design features and installation of warrior mfg. Should problems arise, the services of fenner dunlop are always available to help with any problems in the design, application or operation of conveyor belts. We believe that this manual will assist you in gaining the maximum life from our belt. Lock out the circuit breaker disconnect switch with personal padlocks on the conveyor before performing maintenance. Mechanical and electrical in form tionbou theinsll he various types of equipment in the conveyor system.
As one of the worlds largest material handling companies, we support a network of authorized system integrators, by providing equipment and engineering support, along with the industrys best warranty. Maintenance manual with safety information and parts list recommended spare parts highlighted in gray model 190e24ez, 190e24ezc model 190e24, 190e24c manual. Never touch, reach into or over a moving conveyor belt. Maintenance manual douglas belt conveyor idler instructions warning. Conveyor maintenance manual 3 3 to 5 recommended while operating belt must not be tight while operating figure 3 fabric belt tension if the conveyor belt slips on the drive pulley, first check your conveyor belt to be sure it has been correctly routed through the. This manual was prepared as a howtoguide for installers, endusers and maintenance personnel. Installation, operation, maintenance and safety manual page 1 suggested installation, operation, maintenance and safety procedures applicable to continental belt conveyor systems equipment this is a general guideline for the operation, maintenance and safety procedure for belt conveyors manufactured by continental belt conveyor systems cbcs. Tgw systems formerly ermanco manufactures high quality conveyor, sortation and automated material handling technologies. Conveyor safety and preventive maintenance industrial.
Failure to follow instructions may result in serious or fatal injury. Pdf belt conveyor installation, operation maintenance. Installation, operation and maintenance instructions. Absorb the impact of the impinging material being loaded onto the conveyor belt. Our cobot ready conveyor model is a lightweight, durable extruded aluminum frame conveyor, featuring an internal drive, ethernet connection, photoeye workpiece detection, urcap for easy programming on universal robots.
In a sense, the carcass is the heart of the conveyor belt since it must. Installation, operation and maintenance manual doc. Never reach into, or place any objects into the flow of material as it enters or discharges from the conveyor. All inspections and adjustments can be made from outside the. Conveyor must be mounted straight, flat and level within confines of.
A careful reading of these installation, operation and maintenance instructions. The high cost of a belt compared to the total cost of a conveyor system makes necessary the adoption of correct steps in installation, operation and maintenance throughout the life of the belt. Installation, training, and maintenance of a conveyor belt on a radial stacker andor conveyor the investment in material handling is tremendous, yet monitoring wear and preventive maintenance on your conveyor belting is frequently overlooked. Belt conveyor installation, operation maintenance and safety manual continental belt conveyor systems. Bucket elevator manual installation operation maintenance continental screw conveyor a subsidiary of ips group, inc. Each standard conveyor ciscoeagle supplies ships with a detailed maintenance manual specific for that conveyors parts, safety and maintenance tips to ensure that you have the best information on your conveyor. Dorner 2200 series installation manual pdf download. Model c2600 model c2600 has three different conveyor oven configurations single belt, 5050 split belt, and 7030 split belt. This manual must be read, understood, and followed by anyone that installs, operates, and maintains this product. One of the most overlooked items that lead to premature wear and replacement is the lack of attention to improper tracking. This holds for the application, the circum stances and the instructions described in the manual. For nonflexlink components, such as motors, pneumatic equipment, control systems etc. Covers carry cover and pulley cover carcass the reinforcement usually found on the inside of a conveyor belt is normally referred to as the carcass. This thompson 4693 manual can be downloaded to a pdf on your computer for the following baggers.
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